Level measuring devices wholesale manufacturer from China: Remote Accessibility – Industrial processes often span across intricate and complex facilities. IIoT radar sensors grant operators and engineers the ability to access data remotely eliminating the need for physical proximity to the sensor. This functionality simplifies troubleshooting, reduces response times to irregularities and minimizes periods of inactivity. Predictive Maintenance – One of the advantages of IIoT-enabled radar sensors is their capability to anticipate maintenance requirements. By analyzing data patterns these sensors can forecast when maintenance or calibration will be necessary, allowing for intervention before problems escalate. This predictive maintenance feature significantly improves equipment reliability and lifespan. See additional information at level measurement instruments.
Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.
The influence of dust accumulation on the transmitter head of the radar level meter, due to the large amount of dust in the working condition of the radar level meter, the dust is easy to adhere, and affected by the ambient temperature, the dust is wet and easy to agglomerate, and the dielectric constant will become larger and adhered The transmitter head and the wall of the bell mouth of the radar level meter affect the accuracy and stability of the radar measurement.
Power supply and output signal, the power supply has 220 V A C, 24 VDC, and the two-wire or four-wire system can be selected according to the needs. Output signal 4 ~ 20 mA DC or digital signal, select the appropriate model according to the needs. The above are all factors that need to be considered when selecting a radar level transmitter. The essence of the details is a serious attitude and a scientific spirit. I hope that every user can choose a suitable radar level meter.
The key components are made of high-quality materials, which have strong corrosion resistance and can adapt to highly corrosive environments. Low power consumption, can use solar power to supply power, no need to build water level wells, adapt to various geographical environments, no impact on water flow, and more convenient installation and maintenance. The parameter setting is convenient, and the false echo from the liquid surface to the antenna can be automatically identified by the software carried by itself to eliminate the interference.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control. Find additional info on https://www.kaidi86.com/.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
For the ultrasonic instrument that continuously measures the liquid level, when the temperature of the liquid to be measured changes greatly, the change of the propagation speed of the sound wave should be compensated. The connecting cable between the detector and the converter should take anti-electromagnetic interference measures. The structure of the ultrasonic level sensor should be determined according to the process requirements and on-site working conditions.
When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced.
